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Revolutionary Kinelization of Energy Efficient Homes
Documented Savings of 50% and More on Energy Bills
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This paper
explains construction procedures in new homes and retrofitting
existing homes that result in drastic reductions of energy costs.
As a homebuilder in Quitman, Texas, I have been interested in,
experimented with, and studied solar power, wind power, and
geothermal heat and cooling for the past 30 years. I have long
contemplated becoming energy independent and wanting to save on
energy costs. In September of 2001, I started to build my own home
here in Quitman. At this time, I decided to apply all the knowledge
that I had accumulated to achieve the largest energy savings that I
could while also keeping economical building costs. The answer was
to keep the attic temperature as low as possible with no moving
parts, such as exhaust fans with electric motors. The solution was
to use radiant barrier at the roof rafter area that would reflect
97% of the sun’s radiant heat to prevent heating up the attic
space. Ridge vents were installed at the peak of the roof in order
to remove the remaining heat build-up in the attic, and continuous
perforated soffit by James Hardie was also used at all the eaves of
the house. Baffles were installed at all outside soffit areas, so
when the attic insulation (R-30) was blown in the attic, air
movement by convection would not be hindered. Now what to do with
the HVAC air handlers and air ducts?! This is not rocket
science stuff. Architects rarely, if ever, show on their drawings
where to put the air handlers, so most builders install them in the
attic. The attic is the very worst place to have the HVAC air
handlers. In the summertime it is working overtime to fight the
attic heat, and during the winter it is working overtime to fight
the attic cold temperatures. All that extra work costs money big
time! I commandeered a centrally located closet in the heated and
cooled space for the air handlers and installed the water heater in
the same closet. The air handlers sit on a platform high enough
above the finished floor to have the return air located below the
air handler. I sealed the air return space with half-inch thick
Styrofoam foil board and used foil tape to seal all the joints and
corners. This resulted in an insulated slick surface for air
movement. I wrapped all walls and gables with Tyvek house wrap, and
the 2x4 walls were insulated with R-13. The attic was insulated
with blown in R-30. I sealed every crack and hole in the framing
members with spray insulating foam. I moved into my new 1464 square
foot heated and cooled home on my birthday, December 13,
2001. I installed a
digital thermometer in the attic so I could record the attic
temperature and inside of the house at the same time (see radiant
barrier study). I kept all my electric bills for the next two years
and was pleasantly surprised. The next 24-month average
electric cost for an all-electric home was just $68.44. Yes, that
is $68.44 per month for 2 years! Custom home number two had a
2350-square-foot heated and cooled space that was built for another
customer, and its 17-month average for electric costs was $110.26
per month. A third custom home with 2780-square-feet heated and
cooled space for an all-electric house averaged $142.60 per
month. The average electrical cost for these three homes is a
phenomenal savings of at least 50% compared to a home with no
Kinelized Energy Package. In a Dallas Morning News
article dated January 6, 2006, "Experts discuss advances in energy
technology," Dr. Colaco stated from research on his energy
efficient house "that the annual electrical cost is $1,627 on a
2156-square-foot home." Kinelization energy cost on a
2350-square-foot house is $1,320 per year. Our 200 square foot
larger house saves $307 more per year than Dr. Colaco's. This
is a 19% savings compared with his house. |
Energy Study Results of Attic Summertime Temperatures (Averages
for 27 Days) | |
Time of Day |
Weather
Condition |
Outside Temperature
(Shade) |
Inside House
Temperature |
Attic
Temperature | |
3:45 p.m. | Sunny |
95.11° F |
77.85° F |
102.4° F |
|
The above averages
were taken from May 9, 2002 through October 4, 2002, and May 30,
2003 through August, 24, 2003. The lowest outside temperature was
88° F on May 9, 2002. The attic temperature at 2:30 p.m. was 92.9°
F. The hottest day was July 25, 2002 at 4 p.m. with 102° F outside
in the shade, and the attic temperature was 109.6° F. The highest
attic temperature recorded in this study was 111.8° F on July, 18,
2003, while the outside temperature in the shade was 101° F. This
27-day average resulted in attic temperatures with only a 7.29° F
difference from outside temperatures. In my opinion, this was a
phenomenal discovery. Why? Because the HVAC ducts that are in the
attic are moving cool air in an attic space that is 40° to 50°
cooler with the radiant barrier. The result is that the HVAC unit
does not work as hard or as long, and this equates to big-time
energy savings. On July 11, 2002, I
went on a vacation for four days and shut off the HVAC units in two
houses. One house had radiant barrier in the attic, and the
comparable house did not have radiant barrier. When I returned 4
days later at 5 p.m., the outside temperature in the shade was
101.4° F. The attic temperature in the home with the radiant
barrier was 109° and the temperature inside the house was only 88°.
In the house without radiant barrier, the attic temperature was
140°, and the temperature inside was 98°. This was an eye-opening
discovery. The radiant barrier house temperature was 13.4° lower
than the outside temperature of 101.4°. The house without radiant
barrier was only 3.4° lower than the outside temperature of 101.4°.
During the long, hot summer days in Texas, elderly people on
limited budgets, who cannot afford to use the air conditioner
sometimes, die in the extreme heat - it happens every summer. Have
you ever heard of someone dying at temperatures of 88° to
90°? |
Energy Efficiency Building Components
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Install Prodex radiant barrier house wrap (R14 insulation value w/19db sound reduction) on exterior of stud walls.
-
Insulate all plumbing pipes in wall cavities.
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Caulk and foam - Foam all holes drilled in studs and plates from plumbing pipes and electrical wires.
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Foam around all exterior doors and windows with non-expandable foam. Foam crevices of all exterior bottom plates inside where plate and concrete slab meet. Foam at bottom plate where exterior sheathing and plate connect. It is also important to foam all cracks and holes that can be seen on all outside walls.
-
Apply approved exterior house wrap. A breathable house wrap allows moisture to escape but not to enter the home.
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Low-E glass with thermal break frame for all exterior windows and doors.
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Install foil-backed radiant barrier roof sheathing.
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Exterior radiant barrier wall sheathing on all west facing walls and gables. These high tech radiant barrier materials reflect 97% of the sun’s radiant heat lowering attic temperatures 40° to 50°.
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Use R-8 HVAC ducts with approved duct tape.
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Have HVAC load calculations performed for house to ensure proper size of units.
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Whatever needs to be done to make sure that HVAC air handlers are installed in heated and cooled part of house. Never install air handlers in attic. This is not complicated – if air handlers are kept out of the attic, they are not competing with hot attic air in summer and cold air in the winter.
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When building the HVAC air returns below the air handler units, return area must be lined with ½ inch foam board and all joints sealed with foil tape. Also use R-13 insulation in HVAC closet walls.
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Use continuous soffit vents in the exterior eaves everywhere except gable ends.
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Use baffles in attic to move air above attic insulation.
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Use continuous ridge vents on roof peaks to prevent hot air build-up in attic.
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Use sealed and approved electrical can interior recessed lights. |
If a new home is built incorporating the 16 energy components we have listed, the result will be an annual savings of $1200 to $1500 in energy costs. A study published in the National Real Estate Appraisal Journal documented that the market value of a home increases $20 for every $1 decrease in the annual energy costs. Applying these findings to the energy components saving $1200 multiplied by $20 equals $24,000 in increased market value of the home. If this type of energy efficient home were built in all the states where primary air conditioning is needed for 6-8 months out of the year, the result is a reduction in US dependence on imported oil and improved environmental conditions.
The cost of incorporating the Kinelization 16 energy components in the new home energy package is $500.00. The cost of the energy package of a 2000 square foot home is only 25 cents per square foot. Very, very affordable and economical. After building my home, the new Prodex technology was recently introduced into our energy savings formula.
On September 1, 2001, the Texas State Legislature passed an energy law, Senate Bill #5, that requires all home builders in Texas to build new homes to a minimum standard to achieve a savings on Federal Government mandated energy consumption. From my observations, this law was taken very lightly or not at all in rural areas where building permits are not required. The end result is that the law is not being enforced and the energy savings, which could and should be achieved, is just all talk and no action. I used the technical applications and research that I discovered with my house and made more improvements while incorporating the Texas energy laws (I call this Kinelization). I have developed a new design with 16 different and distinct energy-building features that can be inspected and verified by all building code officials during routine inspections. If every builder in Texas built homes utilizing the designs I have developed, the savings on each house can be guaranteed at 50% less energy usage than a house without all of these features. An average of 100,000 new homes are built each year in Texas. The Kinelization-designed home will save a minimum of $100 per month in an all electric homes. Multiplying 100 to 100,000 equals $10 million in savings per month state wide, resulting in $120 million savings annually in the state of Texas alone, forever and ever. I did not discover any pioneering material. I just put existing material together in a sane and sound manner while tracking and documenting the results. I did not do this to make money; I did this to save money on home energy costs. I sincerely hope and pray that my discoveries will be shared with all people, so everyone can save money on energy. It will be a good thing for the people and for the USA. Maybe, just maybe, if all new homes in the South and Southwest were constructed with the Kinelized method and made energy efficient, it would result in saving billions or trillions of energy dollars while reducing America’s demand on imported oil.
-Steven G. Kinel, President SK Enterprises, Incorporated
Acknowledgments and Credits
I would like to thank the following people for their help and support in this project:
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Mike Walby, for his hard work installing the radiant barrier material in the attic of the first home in 2001.
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Steve Kinel, Jr., for his hard work in home building and paper editing skills.
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Wes Eggleston, Manager of Foxworth-Galbraith Lumber Co. in Winnsboro, Texas, for his continued support and knowledge in the building trades.
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Bill Bridges, for his knowledge and expertise in the HVAC field.
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My wife, Monna Kinel, for all the nurturing and praise that she gives me every day.
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All the subcontractors and vendors that have helped me build SKE Inc. Custom Homes into what it is today while keeping the building quality at the highest standards.
|
Buck Creek #1 (1464 sq ft) Steve | Date |
Total KWH |
Average KWH/Day
|
Cost per Day |
Total Bill | - 12/14/2001
- 1/13/2002
- 2/14/2002
- 3/16/2002
- 4/14/2002
- 5/15/2002
- 6/14/2002
- 7/13/2002
- 8/12/2002
- 9/12/2002
- 10/12/2002
- 11/11/2002
- 12/12/2002
- 1/11/2003
- 2/10/2003
- 3/12/2003
- 4/12/2003
- 5/12/2003
- 6/11/2003
- 7/11/2003
- 8/11/2003
- 9/10/2003
- 10/10/2003
- 11/10/2003
| - 867
- 1213
- 1077
- 847
- 496
- 555
- 705
- 757
- 1119
- 1001
- 624
- 401
- 743
- 757
- 1109
- 878
- 491
- 328
- 394
- 627
- 1050
- 763
- 378
- 327
| 28 40 33 28 17 17 23 26 37 32 20 13 23 25 36 29 15 10 13 20 33 25 12 10
| - $2.36
- $3.19
- $2.56
- $2.21
- $1.45
- $1.43
- $1.80
- $1.98
- $2.71
- $2.37
- $1.63
- $1.14
- $1.83
- $1.92
- $2.69
- $2.29
- $1.35
- $1.02
- $1.18
- $1.71
- $2.60
- $2.24
- $1.25
- $1.09
| - $82.04
- $108.65
- $94.05
- $77.19
- $51.46
- $53.77
- $64.28
- $67.94
- $93.31
- $85.05
- $58.61
- $42.98
- $66.96
- $67.94
- $92.61
- $79.97
- $51.39
- $39.35
- $43.64
- $61.44
- $92.67
- $78.20
- $46.68
- $42.51
| Total Cost = $1,642.69 Divided by 24 months = $68.44 per Month |
Buck Creek #4 (2350 sq ft) Steve & Monna | Date |
Total KWH |
Average KWH/Day
|
Cost per Day |
Total Bill | - 6/7/2004
- 7/10/2004
- 8/10/2004
- 9/10/2004
- 10/11/2004
- 11/11/2004
- 12/10/2004
- 1/9/2005
- 2/8/2005
- 3/11/2005
- 4/11/2005
- 5/12/2005
- 6/12/2005
- 7/12/2005
- 8/11/2005
- 9/11/2005
- 10/11/2005
| - 1017
- 1794
- 1865
- 1274
- 1309
- 1088
- 1007
- 1546
- 1250
- 1065
- 964
- 679
- 1424
- 1730
- 1737
- 1796
- 1490
| 36 54 60 41 42 35 34 51 41 34 31 21 45 57 57 57 49
| - $3.16
- $4.27
- $4.72
- $3.30
- $3.39
- $2.86
- $2.85
- $4.08
- $3.29
- $2.69
- $2.42
- $1.78
- $3.45
- $4.83
- $4.85
- $5.04
- $4.37
| - $88.51
- $141.07
- $146.33
- $102.50
- $105.09
- $88.70
- $82.69
- $122.67
- $98.84
- $82.20
- $75.16
- $55.31
- $107.21
- $144.97
- $145.52
- $156.48
- $131.18
| Total Cost = $1,874.43 Divided by 17 months = $110.26 per Month |
Contact our builders in Quitman,
Texas, for custom homes, remodeling, construction, painting, and
plumbing. |
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